Process
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| TMT
Quenching System |
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The
TMT i. e Thermo metallurgical treatment to the bar is imparted by
treating the hot bar by water. In the roiling mill, the billets
/ ingots are heated in the reheating furnace and rolled through
different rolls, progressively reducing the section. The bar releasing
from the final stand is subjected to water treatment. The process
involves the following stages:
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| 1.
Quenching |
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It begins
when the hot rolled bar leaves the final mill stand and is rapidly
quenched by water injection through various nozzles. This converts
the surface layer of the bar to a hardened structure called ‘Martensite’'
while the core remains hot and austenitic.
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| 2.
Self Tempering |
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It begins
when the bar leaves the quenching box with a temperature gradient
through its cross section, the temperature of the core being higher
than that of the surface. This allows heat to flow from the core
to the surface, resulting in tempering of the surface, giving a
structure called "Tempered Martensite" which is strong
and tough. The core is still austenitic at this stage.
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| 3.
Atmospheric Cooling |
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It takes
place on the cooling bed, where the austenitic core is transferred
to a ductile ferrite-pearlite. Thus, the final structure consists
of a combination of strong outer layer of tempered martensite and
a ductile core of ferrite-pearlite.
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Thus
the bar finally obtained attains higher strength with excellent
ductility. During the process of manufacturing TMT Bars at every
interval of 30 minutes, the bar samples are taken out for testing.
There is in-house chemical and physical testing laboratory with
UTS machine of capacity 60 tons and 100 tons. The results like
Elongation, Tensile and ultimate strengths are obtained on the
above computerized machines.
For better bondage with concrete the lugs on the roller are carved
with special care for every dimensions. These lugs are carved
on ‘CNC’ machine. The bars are branded as "MHLAXMI"
at every meter length of bar, carved on the rolls by SPM machine.
The precise control of the thermo metallurgical treatment process
results in a uniform and correctly tempered martensite, completely
free from internal stresses. The quenching box provided is of
12 meter length, which results in homogeneous metallurgical transformation.
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